Flexa Advanced Class Textbook
Table of contents
Chapter 1 FLEXA
Section 1 Flexa Introduction
1.1 Features
1.2 Components of Flexa
1.3 \l"Flexa's overall architecture"Flexa's overall architecture
1.4 Comparison between Flexa and /F4G/MCS2H
Section 2 Flexa installation
2. Installation requirements for computer software and hardware configuration
2. What is required
2.2.
2.2.ense
2.2.nse
2.3 How to configure the number of Flexa according to the status of the linear machine
2.4 How to set FLEXA management permissions
2.5 How to charge Flexa
2. Backup of data
Section 3 External data import
3., A brief introduction
3.2 How to load two different programs in the same program
3.3 How to confirm program coordinates
3.3. Data sorting (input and output and origin coordinates obtain)
3.3. Import data into
3.3. Data comparison
Section 4 Detailed explanation of Flexa parameter setting
4.n(NXT)
4.
4. Make hand-made books
4. Choice
4.4.
4.4. Select the reference form
4.4. Select an instance
4.4.able
4.5 Image production process of special parts (taking the antenna of the wireless network card as an example)
Section 5 Introduction to Use
5. Data import
5.2 How to edit
Chapter 2 MEDIT
Section 1 Introduction to Medit
1.1 Program transmission function
1.2 Introduction to related functions in View
1.3 Introduction to the functions in Tool
Section 2 Use of Medit simulation and testing functions
2.
2.t
2.3 Production example: Use Medit to determine the suction position of Tray disk material
Chapter 3 Affiliated Software
Section 1 Affiliated Software Introduction
1.1 Overview of affiliated software
Section 2 Setting of machine functions
2.1 Machine function settings ()
2.1.1 Methods to close the anti-error system
2.1.2 Production mode setting
2.1.3 The setting of production of secondary material stations
2.1.4 Set the number of supplements
2.2 Module function settings ()
2.2.1 Setting of knife cutting function
2.2.2 How to specify the height setting of the component first
2.2.3 How to set the automatic change of nozzle when the nozzle is abnormal. The automatic change of nozzle when the nozzle is abnormal.
2.2.4MTU sets no stop to change materials
2.2.5 Sensitivity adjustment of the transport track sensor
Section 3 Monitoring the operation status of the machine
3.1 Use image tracking function to analyze the reasons for throwing materials
3.1.1 Enter the image processing error analysis screen
3.1.2 The items and meanings displayed on the image processing error analysis screen
3.1.3 How to start monitoring image processing errors
3.1.4 Using edit image
3.1.5 Set the number of images displayed
3.2 Monitor with affiliated software
3.2.1 How to enter the installation time history display screen
3.2.2 The items and meanings on the installation time history display screen
3.3 Use affiliate software to collect error images
3.3.1 Use the image acquisition function
3.3.2 List of images displayed
3.3.3 Download the image from the image list
3.3.4 Download the image
3.4 Use affiliated software to query error codes
3.4.1 How to perform error search
3.4.2 How to confirm the error content
3.4.3 How to edit error information
3.4.4 How to set search options
3.5 Tracking data () collection
Chapter 4 Appendix
1. The weight of the parts that can be corresponding
2. Introduction to formulas, introduction to performance calculation formulas
3. How to make PD with (please refer to the relevant ones)
4. Introduction to the basic operation and structure of the machine (please refer to the relevant ones)
Flexa Advanced Class Textbook
Section 1 Flexa Introduction
1. Features
Operating program automation
Provides functions with Marco to shorten the time spent on unfamiliar with system operations.
Flexible
Most different types can be integrated into the same JOB, which can increase the flexibility of data use.
Powerful safety function
Provides powerful and detailed permission settings, which can avoid errors in other operators and manage all information.
Integration with other systems
The API provides not only the production line that supports Fuji equipment, but also can integrate other types of equipment.
Freely change the format of various reports
Made in the XML (uage) type of international standard format. It can be changed freely by editing XSL(). Because it is widely used, the information can be easily used through the customer's system.
Production verification of Off-Line
The graphics that can be displayed and loaded at the same time can be compared and the correctness of all parts in the checked parts position and polarity. This can first discover whether there are errors in parts position or polarity made before production, and minimize the errors during actual production.
Elastic shared
Provides the function of unified data management, and can be safely saved by setting password permissions.
Monitoring of the entire factory
The provided functions can monitor the real-time production status of the entire factory through one PC, and can detect the areas that cause production bottlenecks in the early stage.
/Production Information
Provides functions to enable the collection and viewing of production information from anywhere in the world.
2. Components of Flexa
(C/C&GEM)
(IIS)
a. (Central installation)
b. (Distributed installation)
3. The overall architecture of Flexa
4. Comparison between Flexa and /F4G/MCS2H
Section 2 Flexa installation and configuration issues
2.1 Requirements for computer software and hardware configuration when installing Flexa
2000 (SP4) (recommended version)
6.0 (SP1)
CPU 2 GHZ or more
1GB
Disk FD and CD-ROM drive
: 1024*768 or more
Other PC/AT with a mouse , card
Note: 1. It is recommended to use the same configuration for easy maintenance.
2. Please pay attention to the configuration of network routes, HUB, network card and P588 card
3. Please install network card, graphics card, and P588 card
4. Please install, or,
5. Establish two FAT32 zones C and D, each with 8G spaces
6. Please keep the installation CD, which is also required when installing Flexa.
2.2 What Fuji Flexa requires
2.2.1. Flexa
(1). Start one, that is, you need one.
(2). O refers to a PC that is possible to use at the same time
Ex: 1. How many are needed according to the figure above?
2. How many are needed?
2.2.2.
Name
FCP2/FCP3/FCP4-/FCP6- CP-II, CP-III, CP-IV, CP-IV2, CP-IV3(E), CP6(E), CP-6M(E), CP-65(E), CP-642(E), CP-642ME, CP-643E, CP-643ME
CP7 CP-732E, CP-733E, CP-742E, CP-742ME, CP-743E, CP-743ME
CP8 CP-842E, CP-842ME
FIP1 IP-I
FIP2 IP-II(E)
FIP3 IP-III(E)
QP132 QP-132E
QP242 QP-242E
QP3 QP-341E-MM, QP-351E-MM
NP1 NP-133E, NP-134E, NP-134ME, NP-153E, NP-153E-XL
NP2 NP-251E, NP-251E-XL
GL2/5/541 GL-II(E), GL-V(E), GL-541E
GSP/GP GSP-II(E), GSP-III(E), GSP-V(E), GP-231(E), GP-241(E), GP-331(E), GP-341(E), GP-551(E), GP-641E
GPX GPX
XP1 XP-141E
XP2 XP-241E
XP3 XP-341E
XP142 XP-142E
XP242 XP-242E
XP143 XP-143E
XP243 XP-243E
XPF XPF-L, XPF-S
NXT NXT
AIM AIM
CP CP-II, CP-III, CP-IV, CP-IV2, CP-IV3(E), CP-6(E), CP-6M(E), CP-65(E), CP-642(E), CP-642ME, CP-643E, CP-643ME, CP-732E, CP-733E, CP-742E, CP-742ME, CP-743E, CP-743ME
IP IP-I, IP-II(E), IP-III(E)
QP QP-132E, QP-242E, QP-341E-MM, QP-351E-MM
NP NP-133E, NP-134E, NP-134ME, NP-153E, NP-153E-XL, NP-251E, NP-251E-XL
XP XP-141E, XP-241E, XP-341E
XP (Type 2) XP-142E, XP-242E
XP (Type 3) XP-143E, XP-243E
2.2.3. Line Web
(1). The number of PCs that obtain production information at the same time is the number.
(2). A production information that can support 12 machines.
Ex: How many of them are needed as shown in the above picture? If there are 40 machines?
2.2.4. CAD
Note: Now developed in cooperation with third-party software manufacturers, 32 or 34 types of CAD DATAs can be matched.
2.3 How to configure the number of Flexa according to the status of the linear machine
2.4 How to set FLEXA's management permissions
Compared with F4G and FUJI Flexa has greatly improved the permission setting. You can set permissions for each instruction. The specific setting steps are as follows:
1. Press the "Start—Program—FUJI FLEXA—Flexa Setup—User—” path to select Use. (If you don’t want to enter your password every time you enter Flexa, just cancel this item. The user name and password are either or User)
2. After applying the changed settings, the system will prompt you to shut down and restart.
3. After shutting down and restarting, press the "Start - Program - FUJI FLEXA - Tool" path to open Tool.
4. Enter the Edit interface to edit permissions in extremely detailed manner.
2.5 How to charge Flexa's Trace data
**If the has in PC, it is to the trace of also.
1. If CAN open,Open Trace in Tool.
Trace Log of Flexa.
2. If CAN NOT open…
¥$$$Bin$.exe (Trace open by it.)
3. If Trace CAN NOT open…
¥$$$Data¥Trace
2.6 Backup of Flexa data
1. Program (JOB) backup
2.FLEXA/Computer system uses GHOST software for backup
Section 3 Import of external data
3.1 A brief introduction to Data, Cad Data
It is a common data format between the electronics industry, and it is an intermediate medium used to design and manufacture PCBs online. Just like the DXF or HPGL format commonly used in the civil or mechanical hardware industry, the work data file generated when the designer completes the artwork design and connects to other systems.
This was originally developed by an American company for the use of optical drawing machines produced by the company, and is therefore called data. However, because this format can meet the needs of the electronics industry, it has become a standard data format for a long time. Later, because this format was widely accepted by the electronics industry, it has gradually been called by everyone. In fact, the real name should be called--- RS-274-D --- This is because the formulation of this format is derived from the RS-274-D standard code of EIA, and its data content includes word data and the parameter files and control code of the drawing machine. The RS-274-D code has been used for decades. Since the evolution of electronic products has long exceeded the original demand, the original RS-274-D format has gradually become less than needed. Many definitions are just like this, and therefore, an enhanced version is derived, called --- RS-274-X ---- the most commonly used data format today.
3.2 How to load two different Cad Data in the same program
a. “/to job/cad data”
b. ""
c. the cad file”.rpt” and “Open”
d. “OK”
e. “Yes (Y)”
f. "OK"
g.You'll see the first cad file has been .
h. “/to job/cad data”
i. ""
j. the file ".asc" and "Open"
k. “OK”
l. “No (N)”
m. “OK”
n.You'll see two cad data have been .
o.If you “/to job/bom file”, you'll see there are two boards.
3.3 How to use Data to confirm program coordinates
3.3.1 Data sorting (input and output and origin coordinates obtain)
(1). Turn on CAM 350
(2). Import the information. Click [FILE]-[]-[]-[]]
(3). Select the information in the corresponding location (stn folder) and click []
(4). After clicking [], you will see the following picture, which means that the import is OK!
(5). After clicking []-[Unit], select [Unit]-[] (mm)
(6). Click [Info]-[]-[Point-Point],
(7). Measure the relative coordinates of the PCB origin (the X coordinate of pt1 and the Y coordinate of pt2 are the relative coordinates of the origin). As shown in the figure below, (-18.84,-20.46)
(8). Click [File]-[]-[Data], select the output address, click [Apply], and click [OK]. The output of the data is completed
[Path] - The storage location of the export file
[Exp]-For the file information that needs to be output, please type √
3.3.2 Importing data into Flexa Job
1. Click []-[]-[New Board] to add Board 2
2. Click [File]-[]-[to Job]-[Data], select, and import data to start.
3. Click []-[]-[to Job]-[Data] and select the data you want to import.
4. After importing the data, you will see the following pattern.
5. Click [], select, [Edit Board], move the obtained origin coordinates and take the opposite value (18.84, 20.46)
6. Click [], select, [Move Board], and take the opposite value (-18.84, -20.46). The purpose is to make the origin sum of 2 coincide.
7. Click [], select, [Board], OK. (Please perform corresponding translation for 90-turn angles)
3.3.3 Data comparison Flexa Job
1.CAD Mark coordinate confirmation, error ≤0.01mm
2. Parts polarity confirmation and adjustment
3.Parts image confirmation and adjustment
4. Parts Part position and angle adjustment (CON, ODD Parts)
Section 4 Detailed explanation of Flexa parameter setting
4.1 (NXT)
From the above picture, we can see that the settings are divided into 10 major items:////Head Setup/ Setup/ Setup/ / Setup/
The following is a detailed explanation of the usage method for these 10 items
Parameter settings in 4.1.1
Setup
Fix Rail:
The width of the sub-circuit board produced on the front conveying track is not adjusted to the width of the rear conveying track, and the reference track position is set whether to fix the rear conveying track.
When set to Yes, it is to use dual-track production. The fixed side position of the lane2 track is fixed and does not change with the size of the PCB on the lane1 track. The fixed position is set through the Rail Width.
When set to No, it is used for single track production. The fixed side position of the lane2 track is movable, which changes with the size of the PCB on the lane1 track.
Rail Width:
When the Fix Rail parameter is set to YES, the setting value is usually 280mm, that is, the distance between the fixed side track of lane2 and the fixed side track of lane1 is 280mm.
Board Flow:
Set the flow direction of the substrate in the machine, you can choose Left---Right (from left to right)/Right---Left (from right to left)
Mark Reset:
Set whether to automatically select the reference position point.
Selecting Reset is to clear the set reference position point, and automatically select the reference position point of all components.
Select to maintain the reference positioning point set. However, for an element that has no set reference positioning point, automatic selection of positioning point is performed, and generally speaking, selection is made;
Mark Count:
When Mark Reset is set to Reset, the number of automatically selected reference position points is set. Generally, the following options are:;
Sort by Part for OF head:
That is, confirm whether the thickness of the parts on OF HEAD should be considered during the optimization of the order of parts. This item is suitable for modules equipped with OF HEAD, and is generally set to: NO;
:
This setting means that for a large number of single-station material parts, you can divide their parts into other modules to reduce the cycle time of the machine and improve production efficiency.
Generally, this item is set to: YES;
Use Setup:
This setting is whether the current material station should be disrupted and rearranged during optimization. This setting should be set according to the needs of optimization;
Tray:
This setting is whether the layout direction of the Tray should be adjusted during the optimization process, which is generally set to NO;
Mode:
This setting is whether to use dual tracks or single tracks in production. Dual is selected as dual tracks, and single tracks are selected as single tracks, which is determined based on the size of the production substrate;
:
This item is set to use when Mode is selected as Dual, that is, the target track during production, which is mainly used to calculate the cycle time of the dual-track production time.
Type:
This item is set to select the type of optimization. Speed is the fast optimization, which is the optimal optimization. Time Limit is to set an optimized time, which is used together with the time set in the Time Limit option.
Time Limit: Set the time to perform optimization.
For:
This item is set to when the X-direction dimension of the substrate is between 250mm and 305mm, a single module cannot produce such a large plate. It needs to be produced with a dual module. However, if the substrate is placed vertically, it can still be produced with a single module. YES OR NO can be set as needed;
Order Only:
Set whether the value is optimized according to the installation order. When this option is set to Yes, it is valid when the following conditions are met.
